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Fabrication of a superhydrophilic/underwater superoleophobic stainless steel mesh for oil/water separation

《化学科学与工程前沿(英文)》 2023年 第17卷 第1期   页码 46-55 doi: 10.1007/s11705-022-2170-2

摘要: Because of the increasing amount of oily wastewater produced each day, it is important to develop superhydrophilic/underwater superoleophobic oil/water separation membranes with ultrahigh flux and high separation efficiency. In this paper, a superhydrophilic/underwater superoleophobic N-isopropylacrylamide-coated stainless steel mesh was prepared through a simple and convenient graft polymerization approach. The obtained mesh was able to separate oil/water mixtures only by gravity. In addition, the mesh showed high-efficiency separation ability (99.2%) and ultrahigh flux (235239 L∙m–2∙h–1). Importantly, due to the complex cross-linked bilayer structure, the prepared mesh exhibited good recycling performance and chemical stability in highly saline, alkaline and acidic environments.

关键词: oil/water separation     N-isopropylacrylamide     stainless steel mesh     ultrahigh flux    

Numerical studies of dynamic behavior of liquid film on single-layer wire mesh with different wettabilities

《化学科学与工程前沿(英文)》   页码 1672-1680 doi: 10.1007/s11705-022-2205-8

摘要: Droplet impacting on the stainless steel wire mesh is very common in chemical devices, like a rotating packed bed. Surface wettability of wire mesh significantly affects the liquid flow pattern and liquid dispersion performance. However, the effect of surface wettability on the impaction phenomena at microscale such as liquid film is still unknown. In this work, the dynamic behavior of liquid film on the surface of wire mesh was analyzed by computational fluid dynamics simulation. The dynamic behavior of liquid film on the surface of wire mesh can be divided into the following three steps: (1) spreading step; (2) shrinkage process; (3) stabilizing or disappearing step. Effects of surface wettability, as well as operating conditions, on wetting area and liquid film thickness were studied. Compared to the hydrophilic wire mesh, the final wetting area of hydrophobic wire mesh is zero in most cases. The average liquid film thickness on the surface of hydrophilic wire mesh is 30.02–77.29 μm, and that of hydrophobic wire mesh is 41.76–237.37 μm. This work provided a basic understanding of liquid film flow at microscale on the surface with various surface wettabilities, which can be guiding the packing optimization and design.

关键词: stainless steel wire mesh     computational fluid dynamics     surface wettability     liquid film     impacting    

Process improvement in laser hot wire cladding for martensitic stainless steel based on the Taguchi method

Zilin HUANG,Gang WANG,Shaopeng WEI,Changhong LI,Yiming RONG

《机械工程前沿(英文)》 2016年 第11卷 第3期   页码 242-249 doi: 10.1007/s11465-016-0397-7

摘要:

Laser hot wire cladding, with the prominent features of low heat input, high energy efficiency, and high precision, is widely used for remanufacturing metal parts. The cladding process, however, needs to be improved by using a quantitative method. In this work, volumetric defect ratio was proposed as the criterion to describe the integrity of forming quality for cladding layers. Laser deposition experiments with FV520B, one of martensitic stainless steels, were designed by using the Taguchi method. Four process variables, namely, laser power (P), scanning speed (Vs), wire feed rate (Vf), and wire current (I), were optimized based on the analysis of signal-to-noise (S/N) ratio. Metallurgic observation of cladding layer was conducted to compare the forming quality and to validate the analysis method. A stable and continuous process with the optimum parameter combination produced uniform microstructure with minimal defects and cracks, which resulted in a good metallurgical bonding interface.

关键词: process optimization     Taguchi method     signal-to-noise (S/N) ratio     volumetric defect ratio     laser hot wire cladding    

Evolution of composite fouling on a vertical stainless steel surface caused by treated sewage

Cheng ZAN, Lin SHI, Xiujuan MA, Wenyan YANG,

《能源前沿(英文)》 2010年 第4卷 第2期   页码 171-180 doi: 10.1007/s11708-009-0068-z

摘要: Composite biological and inorganic fouling occurs in plate heat exchangers (PHEs) using treated sewage as heat transfer medium, which lowers the heat transfer coefficient and increases the frictional resistance. In order to optimize the heat exchange process and improve the anti-fouling strategies, the dynamic behavior of composite fouling at a vertical surface of stainless steel (ANSI 316L) was investigated under typical conditions of PHEs. The growth curves of composite fouling were obtained. The evolution of composite fouling was characterized by means of environmental scanning electron microscopy (ESEM). Backscattered Electron Image (BEI) and energy dispersive X-ray spectrometry (EDS) were used as aids in interpreting the results. The experimental results show that a preliminary stage of a 6-day period with a low fouling growth rate exists during the composite fouling development. A significant change of the fouling growth rate happens after the preliminary stage during which the bacterial behaviors at the surface could be recorded clearly. After the preliminary stage, a space net-shape, mainly consisting of bacteria, extracellular products (EPS) and inorganic particles, could be established on the surface of the fouling layer. The change of fouling growth rate occurs synchronously with the evolution.

关键词: treated sewage     plate heat exchanger     stainless steel     composite fouling     biofouling    

Orientation effect of electropolishing characteristics of 316L stainless steel fabricated by laser powder

《机械工程前沿(英文)》 2021年 第16卷 第3期   页码 580-592 doi: 10.1007/s11465-021-0633-7

摘要: 3D metal printing process has attracted increasing attention in recent years due to advantages, such as flexibility and rapid prototyping. This study aims to investigate the orientation effect of electropolishing characteristics on different surfaces of 316L stainless steel fabricated by laser powder bed fusion (L-PBF), considering that the rough surface of 3D printed parts is a key factor limiting its applications in the industry. The electropolishing characteristics on the different surfaces corresponding to the building orientation in selective laser melting are studied. Experimental results show that electrolyte temperature has critical importance on the electropolishing, especially for the vertical direction to the layering plane. The finish of electropolished surfaces is affected by the defects generated during L-PBF process. Thus, the electropolished vertical surface has higher surface roughness Sa than the horizontal surface. The X-ray photoelectron spectroscopy spectra show that the electropolished horizontal surface has higher Cr/Fe element ratio than the vertical surface. The electropolished horizontal surface presents higher corrosion resistance than the vertical surface by measuring the anodic polarization curves and fitting the equivalent circuit of experimental electrochemical impedance spectroscopy.

关键词: electropolishing     laser powder bed fusion     316L stainless steel     corrosion resistance     microstructure    

On corrosion to stainless steel by calcium chloride with different extender

Lv XU, Yuanyang HU, Liwei WANG, Ruzhu WANG,

《能源前沿(英文)》 2010年 第4卷 第2期   页码 181-184 doi: 10.1007/s11708-009-0065-2

摘要: A calcium chloride solution with a different extender, which is made up of either pure calcium chloride, calcium chloride with expanded graphite, or calcium chloride with activated carbon, acts differently on stainless steel. The mass ratio between calcium chloride with expanded graphite or activated carbon is almost 4∶1, which is demonstrated to be the optimum ratio. The experimental research in this paper reveals that, of the three solutions, which are pure calcium chloride, calcium chloride with expanded graphite, and calcium chloride with activated carbon, the strongest oxidation creation and pitting corrosion happened in the solution of calcium chloride with expanded graphite, the weakest oxidation creation happened in the solution of calcium chloride with activated carbon, and pitting corrosion was stronger than oxidation creation in the solution of pure calcium chloride. This paper gives the reasons for these phenomena. Furthermore, based on theory analysis, multiple means and approaches are provided to prevent stainless steel from further corroding.

关键词: stainless steel     corrosion     calcium chloride     expanded graphite     activated carbon     oxidation creation     pitting corrosion    

Axial compression behavior of CFRP-confined rectangular concrete-filled stainless steel tube stub column

《结构与土木工程前沿(英文)》 2021年 第15卷 第5期   页码 1144-1159 doi: 10.1007/s11709-021-0762-4

摘要: The mechanical properties of CFRP-confined rectangular concrete-filled stainless steel tube (CFSST) stub columns under axial compression were experimentally studied. A total of 28 specimens (7 groups) were fabricated for the axial compression test to study the influences of length-to-width ratio, CFRP constraint coefficient, and the thickness of stainless steel tube on the axial compression behavior. The specimen failure modes, the stress development of stainless steel tube and CFRP wrap, and the load–strain ratio curves in the loading process were obtained. Meanwhile, the relationship between axial and transverse deformations of each specimen was analyzed through the typical relative load−strain ratio curves. A bearing capacity prediction method was proposed based on the twin-shear strength theory, combining the limit equilibrium state of the CFRP-confined CFSST stub column under axial compression. The prediction method was calibrated by the test data in this study and other literature. The results show that the prediction method is of high accuracy.

关键词: CFRP     rectangular CFSST stub column     bearing capacity     limit equilibrium state     twin-shear strength theory    

Characterization of landfilled stainless steel slags in view of metal recovery

Xuan Wang, Daneel Geysen, Tom Van Gerven, Peter T. Jones, Bart Blanpain, Muxing Guo

《化学科学与工程前沿(英文)》 2017年 第11卷 第3期   页码 353-362 doi: 10.1007/s11705-017-1656-9

摘要: The slag samples taken from landfill, which originated from different metallurgical processes, have been characterized in this study. The slags were categorized as electric arc furnace (EAF) slag, argon oxygen decarburization/metal refining process slag and vacuum oxygen decarburization slag based on chromium content and basicity. EAF slags have higher potential in metal recovery than the other two slags due to its higher iron and chromium contents. The size of the iron-chromium-nickel alloy particles varies from a few µm up to several cm. The recoveries of large metal particles and metal-spinel aggregates have potential to make the metal recovery from landfilled slags economically viable.

关键词: landfilled stainless steel slag     metal recovery     characterization    

evaluation methodology for masonry building and retrofitting using splint and bandage technique with wiremesh

Pravin Kumar Venkat Rao PADALU; Yogendra SINGH

《结构与土木工程前沿(英文)》 2022年 第16卷 第4期   页码 478-505 doi: 10.1007/s11709-022-0817-1

摘要: The paper presents a seismic safety assessment of unreinforced masonry (URM) building using two approaches. The first approach uses the ‘Pier Analysis’ method, based on the concept of equivalent lateral stiffness, where in-plane and out-of-plane actions are considered independently. The second approach is developed with the program SAP2000, where the linear response is evaluated using continuum ‘finite element modelling’ (FEM). Both methods are compared to evaluate the safety of wall piers and the differences in the outcomes under combined gravitational and lateral seismic forces. The analysis results showed that few wall elements are unsafe in in-plane and out-of-plane tension. It is also observed that the pier analysis method is conservative compared to FEM, but can be used as a simplified and quick tool in design offices for safety assessment, with reasonable accuracy. To safeguard the URM wall piers under lateral loads, a retrofitting technique is adopted by providing vertical and horizontal belts called splints and bandages, respectively, using welded wire mesh (WWM) reinforcement. The study using the ‘Pier Analysis’ shows that the lateral load capacity of unsafe URM piers can be enhanced up to 3.67 times and made safe using the applied retrofitting technique. Further, the retrofitting design methodology and recommendations for application procedures to on-site URM buildings are discussed in detail.

关键词: unreinforced masonry     seismic in-plane and out-of-plane forces     pier analysis     finite element modelling     splint and bandage technique with wire mesh    

Fatigue crack growth behavior of a 170 mm diameter stainless steel straight pipe subjected to combined

《结构与土木工程前沿(英文)》 2021年 第15卷 第4期   页码 905-913 doi: 10.1007/s11709-021-0683-2

摘要: In a nuclear powerplant, the rotary equipment, such as a pump directly fitted with hanger in the piping system, experiences torsional and bending loads. Higher crack growth rate occurs because of this torsional load in addition to the bending load. Hence, it is necessary to study the fatigue behavior of piping components under the influence of combined torsional and bending load. In this study, experimental fatigue life evaluation was conducted on a notched stainless steel SA312 Type 304LN straight pipe having an outer diameter of 170 mm. The experimental crack depth was measured using alternating current potential drop technique. The fatigue life of the stainless steel straight pipe was predicted using experiments, Delale and Erdogan method, and area-averaged root mean square–stress intensity factor approach at the deepest and surface points of the notch. Afterward, the fatigue crack growth and crack pattern were discussed. As a result, fatigue crack growth predicted using analytical methods are in good agreement with experimental results.

关键词: fatigue life     Delale and Erdogan method     RMS–SIF approach     stainless steel     torsion and bending load     fatigue crack growth    

Numerical study of the cyclic load behavior of AISI 316L stainless steel shear links for seismic fuse

Ruipeng LI,Yunfeng ZHANG,Le-Wei TONG

《结构与土木工程前沿(英文)》 2014年 第8卷 第4期   页码 414-426 doi: 10.1007/s11709-014-0276-4

摘要: This paper presents the results of nonlinear finite element analyses conducted on stainless steel shear links. Stainless steels are attractive materials for seismic fuse device especially for corrosion-aware environment such as coastal regions because they are highly corrosion resistant, have good ductility and toughness properties in combination with low maintenance requirements. This paper discusses the promising use of AISI 316L stainless steel for shear links as seismic fuse devices. Hysteresis behaviors of four stainless steel shear link specimens under reversed cyclic loading were examined to assess their ultimate strength, plastic rotation and failure modes. The nonlinear finite element analysis results show that shear links made of AISI 316L stainless steel exhibit a high level of ductility. However, it is also found that because of large over-strength ratio associated with its strain hardening process, mixed shear and flexural failure modes were observed in stainless steel shear links compared with conventional steel shear links with the same length ratio. This raises the issue that proper design requirements such as length ratio, element compactness and stiffener spacing need to be determined to ensure the full development of the overall plastic rotation of the stainless steel shear links.

关键词: hysteretic damper     eccentrically braced frame     energy dissipation     seismic     stainless steel     shear link    

Experimental research on the mechanical property of prestressing steel wire during and after heating

ZHENG Wenzhong, HU Qiong, ZHANG Haoyu

《结构与土木工程前沿(英文)》 2007年 第1卷 第2期   页码 247-254 doi: 10.1007/s11709-007-0031-1

摘要: The mechanical property of prestressing steel wire during and after heating is the key factor in the design of fire resistance and after-fire damage evaluation of prestressed structures. Tensile experiment of 16 prestressing steel wires ( = 1770 N/mm, = 5 mm, low relaxation of stress) at high temperature and tensile experiment of 14 prestressed steel wires after heating are carried out. According to the experiment, the shapes of stress-strain curves of steel wire at high temperature go smooth and the mechanical property indexes of the steel wire such as strength, modulus of elasticity, etc., degenerate continuously as temperature increased. According to the experiment after heating, the mechanical property of steel wire varies little when the highest temperature that the steel wire has ever been heated to is lower than 300vH; while the stress-strain curves of steel wire become more ductile and the mechanical property indexes of the steel wire degenerate gradually when the highest temperature is higher than 300vH. By applying the theory of viscoelastic mechanics, stress-strain curves of steel wire at high temperatures without loading rate influence are obtained. The law of mechanical property indexes of the wire is presented. The mathematical models of the stress-strain relationship of the pre-stressed steel wire are established. All can serve as basic data for the analysis of fire resistance and after-fire damage evaluation of pre-stressed structures.

Influence of the field humiture environment on the mechanical properties of 316L stainless steel repaired

Lianzhong ZHANG, Dichen LI, Shenping YAN, Ruidong XIE, Hongliang QU

《机械工程前沿(英文)》 2018年 第13卷 第4期   页码 513-519 doi: 10.1007/s11465-018-0503-0

摘要:

The mechanical properties of 316L stainless steel repaired with Fe314 under different temperatures and humidities without inert gas protection were studied. Results indicated favorable compatibility between Fe314 and 316L stainless steel. The average yield strength, tensile strength, and sectional contraction percentage were higher in repaired samples than in 316L stainless steel, whereas the elongation rate was slightly lower. The different conditions of humiture environment on the repair sample exerted minimal influence on tensile and yield strengths. The Fe314 cladding layer was mainly composed of equiaxed grains and mixed with randomly oriented columnar crystal and tiny pores or impurities in the tissue. Results indicated that the hardness value of Fe314 cladding layer under different humiture environments ranged within 419–451.1 HV0.2. The field humiture environment also showed minimal impact on the average hardness of Fe314 cladding layers. Furthermore, 316L stainless steel can be repaired through laser cladding by using Fe314 powder without inert gas protection under different temperatures and humidity environments.

关键词: laser cladding     repaired performance     tensile strength     temperature and humidity environment    

Preparation and permeability of ZSM-35 zeolite membranes on porous stainless steel tubes

ZHU Gang, WANG Jinqu, ZHANG Yan, LU Jinming, XIU Jinghai

《化学科学与工程前沿(英文)》 2007年 第1卷 第3期   页码 217-220 doi: 10.1007/s11705-007-0039-z

摘要: ZSM-35 zeolite membranes were prepared on porous stainless steel tubes with silica sol and tetraethoxysilane as silica source, and with 1-butylamine and ethylenediamine as templates, respectively. The characterization of X-ray diffraction (XRD) and scanning electron microscopy (SEM) showed that the membranes prepared with ethylenediamine as the template displayed growth orientation with their crystal planes (h00) parallel to the support surface. The single-component permeability tests of H, N and CH showed that the membranes synthesized with ethylenediamine as the template, compared with those with 1-butylamine as the template, showed relatively higher permeation rates and ideal separation factors, and above their corresponding ideal Knudsen diffusion factors, which might be attributed to the different growth orientation of zeolite membranes synthesized with different templates.

关键词: single-component permeability     diffusion     different     permeation     orientation    

国产桥梁拉索用1 770 MPa 镀锌钢丝制造技术的研究

丁峰,桑春明,周代义,白柄东

《中国工程科学》 2009年 第11卷 第3期   页码 57-64

摘要:

重点介绍了宝钢集团公司在苏通大桥斜拉索用高强度镀锌钢丝的研制实践中,通过制造技术研究和技术创新,形成了“双张紧 + 限径模”工艺、“主导工艺 + 微调”整体优化、“三度控制”热镀锌操作等三大关键技术,生产制造出了高强度、低松弛、具有良好扭转性能的国产桥梁斜拉索用高强度(1 770 MPa 级)镀锌钢丝。

关键词: 镀锌钢丝     扭转     双张紧     限径模     沙砾抹拭    

标题 作者 时间 类型 操作

Fabrication of a superhydrophilic/underwater superoleophobic stainless steel mesh for oil/water separation

期刊论文

Numerical studies of dynamic behavior of liquid film on single-layer wire mesh with different wettabilities

期刊论文

Process improvement in laser hot wire cladding for martensitic stainless steel based on the Taguchi method

Zilin HUANG,Gang WANG,Shaopeng WEI,Changhong LI,Yiming RONG

期刊论文

Evolution of composite fouling on a vertical stainless steel surface caused by treated sewage

Cheng ZAN, Lin SHI, Xiujuan MA, Wenyan YANG,

期刊论文

Orientation effect of electropolishing characteristics of 316L stainless steel fabricated by laser powder

期刊论文

On corrosion to stainless steel by calcium chloride with different extender

Lv XU, Yuanyang HU, Liwei WANG, Ruzhu WANG,

期刊论文

Axial compression behavior of CFRP-confined rectangular concrete-filled stainless steel tube stub column

期刊论文

Characterization of landfilled stainless steel slags in view of metal recovery

Xuan Wang, Daneel Geysen, Tom Van Gerven, Peter T. Jones, Bart Blanpain, Muxing Guo

期刊论文

evaluation methodology for masonry building and retrofitting using splint and bandage technique with wiremesh

Pravin Kumar Venkat Rao PADALU; Yogendra SINGH

期刊论文

Fatigue crack growth behavior of a 170 mm diameter stainless steel straight pipe subjected to combined

期刊论文

Numerical study of the cyclic load behavior of AISI 316L stainless steel shear links for seismic fuse

Ruipeng LI,Yunfeng ZHANG,Le-Wei TONG

期刊论文

Experimental research on the mechanical property of prestressing steel wire during and after heating

ZHENG Wenzhong, HU Qiong, ZHANG Haoyu

期刊论文

Influence of the field humiture environment on the mechanical properties of 316L stainless steel repaired

Lianzhong ZHANG, Dichen LI, Shenping YAN, Ruidong XIE, Hongliang QU

期刊论文

Preparation and permeability of ZSM-35 zeolite membranes on porous stainless steel tubes

ZHU Gang, WANG Jinqu, ZHANG Yan, LU Jinming, XIU Jinghai

期刊论文

国产桥梁拉索用1 770 MPa 镀锌钢丝制造技术的研究

丁峰,桑春明,周代义,白柄东

期刊论文